Wednesday, January 11, 2017

Not much, how about you?

Once again it has been quite awhile since I have checked in here. Lots has happened since we last spoke, but not much that seemed noteworthy.

Spring became summer and the usual scenario played out...busy season at work leaves no time for any projects, but when work slows down and there is lots of time, there is absolutely no spare cash to work with.

The 16SC got some use, although not strictly defined as "camping".  I was working a night shift, and we ended up with a job that called for some double-shifts.  We were finishing at about 2:30 AM, and had to often be on the other job site by 6.  I set the camper up at the shop and cut out the drive home in the middle of the night for a while.  The wife and I spent a couple Saturday nights there during that time also.  It made for a handy way to shake it down before we actually had the chance to take it out.



We didn't get a chance to actually camp out with it until Labor Day weekend, and took it to a favorite destination for the weekend.  It is about 2-1/2 hours drive time, and it towed quite well.   We were set up in a section of the campground that was a little crowded.  Even so it was a fun outing and we got to stretch its legs a little bit.  We set up the cabana awning and cooked outside.  It slept the two of us comfortably,  even though shuffling gear to set up the beds is a bit of a hassle.  That is just one of the points that will take some fine-tuning as we go.

Fall came along and made it look pretty in the yard, but no more chances would come up to take it out.  It has been put up in indoor storage for the winter now.          

                                                                 











Sunday, April 10, 2016

Waking Up From the Long Winter Nap

It is Spring.

Anyone who knows anything about Western New York knows that it is a milestone on the calendar, but the outdoors conditions mostly make it difficult to tell it from the preceding winter.  Or lack of winter, as the case is this year.   But, timing is everything... For the first time I have had to struggle with a medical problem that took all the free time for recovery, drained the bank account, and generally sapped my ambition away.  The Winter never really got started, and should have been a spectacular time to start the next rebuild.
 It did not all go smoothly,    The one real snow that we got in the area took out the storage building, and it collapsed on the trailer inside. (Maybe it's a good thing the rebuild was not in progress...)


It sure didn't look like much in the photos, but there was plenty of tonnage on the top of the structure.

In the end may have saved me from making some poor decisions regarding the work on the Airflyte.
 I have thought all along that it wouldn't need to be taken all the way down but just replace a couple wall and ceiling panels, and patch a couple trouble spots, and we'd be camping in her.  Not so much now that it has become a much larger project.

The one building support that caused the most damage came down squarely on the front corner.  It hit in front of the door frame, in the weakest part of the standing structure.  The skirt board was already removed, and the siding as well, so the wall blew out from the floor.  It was amazing though that it didn't do any more harm than it did, a true tribute to the engineering of the canned ham trailer and their strength.  It should have been knocked completely sideways, and would have been if it were any more taken apart.  But the weight was distributed through the whole structure and there she stood...
































It sure was not as much as I would have expected but it still expanded the rebuild project by lots...




The roof was torn along the seam, and the curbing and top frame of the wall broken.  The weight had knocked the framing loose from the floor and also buckled the front wall below the big window.  Opening up like this exposed a lot of rot that I was not really noticing before.




















The interior was also broken in, but it didn't totally crush the corner.  The sliders in the front cupboard still slide freely.








Fast-forwarding just a bit, it has taken some time working around the weather, and getting enough help, but the tent structure has come down in stages.

March 16
April 3
March 30

April 4
April 5




The 16SC is uncovered and out in the daylight now.  It will probably be covered back up, once it dries out good.






The roof is off the Airflyte, and it is in its new digs under the carport.  There is still a lot of cleanup to do and a few details to work out for storing parts, but the trailer has now become a full-on frame-off rebuild project. 




In case you are really intrigued, there are a bunch more photos here:
http://s1178.photobucket.com/user/crw2620/library/Airflyte/Ham%20Down?sort=2&page=1


Happy Spring.








Friday, December 11, 2015

Ess-See Saga Continues

 Options are always good, and the more the better.  Part of the fun of refurbishing the trailer is imagining all the different ways that you could spend time with it supporting your personal needs and lifestyle.  Sitting down to coffee or lunch in it has been some of the better incentives to keep going with it.  Well, that, and I am looking forward to actually getting away with the wife and using it to see something besides evenings by the TV. 

Shasta has made the "16SC" model for several years, starting in the 50's, and running through the end of the original Shasta company.  As years progressed, the shapes and styles changed, but the SC model was built to be "self-contained".  This model came with full facilities for all the daily necessity.  Cooking, seating for eating, bath and shower facilities, sleeping space, storage for stuff, refrigeration, heating, on-board water supply and delivery, 12-volt lighting, and also 110-volt lighting, shore-water system, and holding for black water....all n a 14-foot cabin. Although the gray water bypassed the holding tank,  back in the days, it was seen as okay to let gray water go to the ground.  Back in the day, living, and camping, was a lot simpler than today, but,  the necessity all has about stayed the same.
 I knew from the start that going through the systems and bringing it all back to life was going to come in stages.  It spent decades as housing for mice and other critters.  They don't care about on-board water system or how well the windows work.


Most all the appliances have worked.  The heater cleaned up and lit, as did the oven and fridge.
The water heater had failed.  The pump for the on-board water was also toast.

Today marked a milestone in its rebirth.  The new water heater got installed, and after three days of chasing leaks....I don't know how that is even possible, there isn't more than 8 feet total in the whole plumbing system!....and running after more parts, finally it stopped dripping.  Finally, it came time to turn on the propane. And the new pump.  Sure was good to see fire!



The "self-contained" claim comes closer and closer!  There are few decisions left to be made, and just a couple small details to work out.  It is about ready to be camped, with almost everything working like it did from the dealer.








In case you can't tell, that is hot water running....



It's hard to hold back the excitement.  But, it is mid-December in New York State... next chore, winterize. 

Monday, December 7, 2015

Ess-See Saga




The 16SC, with all its original everything, became difficult to plan on doing anything that did not retain its originality. The camper had been quite well preserved, and unmolested.  It came with nearly all of its original equipment.   It really appealed to the "purist" in me.
In the time period that this camper was built, Shasta was using materials that reflected the styles and tastes of the time.  Case in point, the dark wall paneling.  I remember that being the "vogue" of the day, the style that went with the earliest of the '70-s. The harvest golds and the greens and the yellows and the avocados and the earthtones, and that dark-assed wood-grain paneling.  Now personally, I think it makes the small space feel like a cave...small and cramped and close.  But the more it cleaned up and shined, the more it grew on me.



 That was only a part of the whole picture, too.  The green and yellow in the linoleum came to life as it cleaned and polished as well.  A couple of added touches was all it took to brighten it up to a point of likable.  I decided to paint over all the unfinished wood, in the seat benches and the bed top, with a bright white enamel paint.  That would seal the wood against smelling from being closed up all that time, as well as protecting it from any moisture or further staining.  It also lightened up the overall feel of the space.  Add to that the bright lime-candy green trim around the doors and drawers, and it started to feel almost "modern".


Part of the cleanup included removing the appliances and they were tested while they were outside the camper.  I figured it would be better if a propane burner failed outdoors rather than taking out the whole unit.....
With a good amount of cleaning the stove looked like new, and then it acted that way too.  Even the oven lit and burned properly.   The heater and refrigerator both cleaned up and worked as well.  This was a great start toward making the systems work as they should.

 The water system waited until it warmed considerably in the Spring before any testing was done.  I sure did not need a freeze to ruin something that might not already need repair.










As the fall slid into the winter months, one of the last chores that got done was rebuilding the door.  The bottom of it was rotted away and the door would not close at all.  It was held shut most of the time with a tie strap.  That is not acceptable going into the season when all the mice in the neighborhood are trying to move in.


 I re-framed it using materials as close to the size of the original as possible.  Styrofoam insulation board was added.  I also reinforced the lower corner to hold up better, to help keep that corner lifted from the door frame.















Quite possibly the luckiest part was hanging the door back on the hinge.  Somehow it came out perfect.  The latch was all cleaned and the lock cylinder refitted, so it closed and latched, and now locked, just as it should.  This was a great accomplishment for the last repair before winter.

Once it became clear that we were going to have winter, as unusual as that may seem for upstate New York in December, the only choice was to leave the camper under the carport.  The broken roof vents would need to be covered to keep the wintertime from destroying the fairly well-kept interior.  So, the car and truck moved out from their shelter, and the camper moved in.

Come Spring and warmer weather, more and more detailing got done.  The water system proved to be challenging.  The onboard pump did not work, and the pipe joints leaked everywhere.   Plumbing 101 ("hot's on the left, sh*t runs downhill, payday is Friday")  fixed most of the problems. 



Slowly over the summer, the roof vents were all replaced and sealed.



Wiring for the tail and running lights was all checked,

and new marker lights were installed.



 All the corners and J-rails were taken apart, and new putty tape installed.









All of the windows, door frames, and cargo hatches were removed, cleaned, polished, and replaced with new putty tape as well.







As one should expect, a 40-some year-old camper hides some surprises that come naturally with water leaks and age.  This one is not
any exception.  The exceptional part is that it was not worse than it was...mostly because it was sheltered for so much of its life. 


All of the framework was checked for rot, and this corner below the refrigerator vent (which had been missing) was the only place that required any significant work.  New insulation board was added in the front wall as well.










One of the biggest disappointments was finding the black-water holding tank broken, rendering the toilet facilities unusable.  It was decided for now to remove the toilet and use the porta-potty.  This will be one of the experiments conducted.  It may work out to be the best option, and if not, we have the parts to put it all back together again.




All in all it is turning out pretty well.  We still have a bunch of work to do yet though.  It is amazing how much has gone into it already, after needing, relatively speaking, so little to start with.  All the effort will be worth it.  Sure looks a lot prettier now!





















Sunday, December 6, 2015

Opportunity knocks

*knock-knock-knock*

Who is it?

*wanna buy a camper?*

Already have three, but what you got??

*a 45-year-old mouse shelter*


 Okay, this sounds like any other old camper so far....

*abandoned and sheltered for decades*

Sheltered, you say? Sold.

"Sheltered" certainly does not mean perfect, and mouse-house certainly means a mess.  But like any other 40+ years old camper, the structure is the first concern, and sheltered means a good chance the structure is pretty good.  The decision was made to purchase it, and the Compact was put up for sale, for a variety of reasons.  The arrival of the Airflyte got the thought process tuned to the idea of the canned-ham shape.  The Compact should ought to be a matching shape, and a canned-ham pre-'64 Compact would be the answer.  (It would also be the start of a search for something that just does not seem to exist near us,  and when they do surface, anywhere in the country, they are sold for unbelievable prices.)   The sale of the '69 Compact was enough to cover the purchase of the '70 Shasta.
 The old mouse-house turned out to be a real find.  It was still appointed with most all of its original equipment, including what I presume to be the tires it left the factory with...B.F. Goodrich 15-inch 78-series on the original rims.  It became obvious that it never got much use.


It had the tin battery box, with the original Delco battery, still in place on the tongue.  The propane tanks and plug for running lights were still intact.


The rear section showed the most damage, with one wing folded over the corner, and some wrinkles in the roofline above the rear window.   There were a couple nicks in the J-rail at the rear corner also.  I suspect that someone ran it into a garage door frame or something similar at one time or another.


There is not any damage showing in the interior near this corner, and I suspect that it did not take much of a hit to wrinkle it up.  Aluminum is not very tough under such conditions, after all.










It definitely would need a LOT of elbow grease and new filters for the breathing mask....

However, everything was there.  Stove with oven, propane/electric refrigerator, propane heater, water tank, bathroom appointments, water heater, pump and onboard fresh water tank....
All but the cushions (THANKFULLY!!)  and the awning.


Once the work got started it became obvious it would take relatively little to have it ready to camp in, so the Airflyte got pushed to the rear burner.  Once the repairs and the cleaning got started in earnest, the progress was amazing.